Unmatched durability and cost-efficiency
FreeMat
この構造により、均一な強度と優れた取り扱い特性が保証され、さまざまな複合用途に最適です。このマットは、ポリエステル、ビニルエステル、エポキシ樹脂など、さまざまな樹脂システムで一貫した性能と互換性を発揮します。
Product Features
- Binder-free technology (eco-friendly advantage) – Advanced binder-free production eliminates chemical adhesives, making kelteks FreeMat a more sustainable reinforcement with no harmful emissions during processing. The pure glass composition enhances adhesion and compatibility with all major resin systems (UP, VE, EP, PU).
- Optimized resin impregnation, reduced consumption – The open, porous structure of continuous fibers improves resin permeability for faster and more uniform wet-out. This reduces resin usage, lowers laminate weight, cuts material costs, and speeds up infusion and injection processes.
High mechanical strength and durability – kelteks FreeMat is made from 100% glass fibers (no organic components), resulting in greater tensile and flexural strength. Continuous glass strands enhance stiffness, load-bearing capacity, and impact resistance, prolonging the service life of composite structures. - Superior conformability and drapability – The soft and flexible mat easily adapts to complex mold shapes without wrinkling, allowing for seamless lamination of intricate geometries. Additionally, the fiber structure remains stable during resin infusion, ensuring uniform laminates without defects.
- Corrosion and chemical resistance – The use of Advantex® E-CR glass provides exceptional durability in aggressive environments. Composites reinforced with kelteks FreeMat exhibit an extended lifespan and reliability against moisture, chemicals, and corrosion, outperforming standard fiberglass reinforcements.
reinforcements for the future generations
Product Applications
- Automotive and transportation – Production of lightweight yet strong composite body panels, structural reinforcements, and chassis components to improve vehicle performance and reduce weight. FreeMat enables high glass content in laminates, enhancing strength-to-weight ratio in truck, bus, and automotive applications.
- Marine industry – Manufacturing boat hulls, decks, and corrosion-resistant structures requiring exceptional resistance to moisture and saltwater. The binder-free characteristic of FreeMat ensures better resin impregnation, creating uniform laminate thickness over large areas, which is crucial for yachts and marine vessels.
- Wind energy sector – Reinforcing wind turbine blades and nacelle covers, where maximum glass content is needed for strength without excessive weight. FreeMat allows laminates to reach up to ~55% glass fraction thanks to its high permeability, ensuring optimized weight and structural integrity.
- Chemical processing industry – Manufacturing FRP pipes, tanks, and chemical plant components that require high resistance to aggressive chemicals and corrosion. FreeMat’s E-CR glass fibers provide superior durability compared to traditional materials, extending the lifespan of pipelines and storage tanks.
- Construction and infrastructure – Pultruded profiles (beams, gratings, ladders) and electrical insulation components reinforced with FreeMat are widely used in the construction and energy industries. The continuous fiberglass structure improves mechanical properties and dielectric strength, offering long-term resistance to environmental conditions.
- Performance Enhancement
- Handling and Logistics
- Compliance and Compatibility
- Application and Installation
- Durability and Resistance
- Sustainability and Environmental Impact
- Is solidian GRID suitable for replacing corroded steel reinforcement?
- How does solidian GRID contribute to system durability when used with mortars?
- Can solidian GRID conform to curved surfaces during installation?
- How does the weight of solidian GRID affect transportation and installation?
- Is there an Environmental Product Declaration available for solidian GRID and solidian REBAR?
- Has solidian GRID received official building approvals?
- With which types of binders is solidian GRID compatible?
- Is solidian GRID approved for use in standard concrete applications?
- What is the minimum thickness required for concrete layers using solidian GRID?
- Can solidian GRID be used to reinforce existing concrete structures?
- What is the expected lifespan of solidian GRID in wastewater applications?
- How does solidian GRID perform in acidic environments?
- How does solidian GRID contribute to sustainable construction?
- Resource efficiency: By minimizing the need for extra concrete cover, solidian GRID conserves materials such as cement and aggregates, contributing to resource efficiency.
- Environmental Product Declarations (EPDs): solidian provides transparent data on the environmental impact of their products through EPDs, facilitating informed decision-making for sustainable building projects.
Solidian Kelteks - Reduced CO₂ emissions: The use of solidian GRID in construction can lead to significant reductions in CO₂ emissions due to decreased material usage and enhanced durability, which extends the lifespan of structures and reduces the need for repairs.
frequently asked questions
Yes, in cases where steel reinforcement has corroded, solidian GRID can serve as a substitute for structural reinforcement. The existing corroded steel can remain in place and be covered with a new layer of carbon-reinforced mortar, restoring structural integrity.
When combined with high-quality mortars, solidian GRID significantly enhances the overall durability of the system, providing a robust solution for demanding environments.
Yes, solidian GRID strikes a balance between stiffness and flexibility, allowing it to be applied to curved surfaces with diameters greater than 800mm.
The lightweight nature of solidian GRID facilitates easy transportation, even through sewage tunnels, and simplifies the installation process, reducing labor and equipment requirements.
Yes, a certified Environmental Product Declaration (EPD) is available for both solidian GRID and solidian REBAR. The EPD provides transparent and verified information about the environmental impact of these products throughout their life cycle, supporting sustainability assessments in construction projects.
Yes, solidian GRID has obtained the General Building Approval (abZ) from the German Institute for Building Technology (DIBt). This approval authorizes its use as carbon reinforcement grids in construction, ensuring compliance with national building standards.
solidian GRID is versatile and works with a range of binders, including Portland Cement, Calcium Aluminate Cements, and Geopolymer Cements.
solidian GRID holds German Approval as reinforcement for EN 206 concretes, supporting its compatibility with various mortar systems, including those adhering to DIN 19573.
Concrete layers reinforced with solidian GRID can be as thin as 20mm, as no additional concrete cover is needed to protect the reinforcement from corrosion.
Yes, solidian GRID can be applied as an additional layer over existing steel-reinforced concrete. When combined with solidian ANTICRACK, it offers enhanced crack-limiting properties, providing extra protection to the underlying steel reinforcement.
Classified under XWW4, solidian GRID ensures long-term performance for over 50 years, making it a durable choice for long-term infrastructure projects.
solidian GRID is fully resistant to severe acidic conditions, including environments with pH levels as low as 0. It has successfully passed tests in accordance with DIN 19573 standards for pH 0 and pH 1.
solidian GRID enables the design of thinner concrete layers (greater than 20mm) without requiring additional concrete cover for reinforcement protection. This reduction in material usage leads to lower resource consumption and a diminished environmental footprint, supporting more sustainable construction practices.
Additional information:
