Carbon Fiber Composite Cable (CFCC)
Every infrastructure project begins with a commitment to quality. Yet, corrosion, high maintenance, and material fatigue are costly setbacks. What if there was a way to eliminate these issues from the start?
CFCC® from Tokyo Rope is designed to be the solution for professionals who demand more—high tensile strength, zero rust, and minimal relaxation loss. CFCC® reduces the need for repairs, saving time, money, and resources.
Best of all, implementing CFCC® comes with ZERO ADDITIONAL COST.
The advanced technology used for traditional iron ropes is fully compatible with carbon fiber composite cables, meaning no new equipment or infrastructure is required. You can seamlessly upgrade to the superior performance of CFCC® without any added implementation expenses, maximizing your ROI from day one.
Product Features
- High Tensile Strength: CFCC® offers double the tensile strength of standard steel, allowing for greater structural stability.
- Non-Corrosive Composition: Built from carbon fiber and epoxy resin, CFCC® resists corrosion, outperforming even coated steel.
- Low Relaxation Loss: Maintains tension over time, providing long-term structural reliability.
- Environmental Resilience: CFCC® withstands extreme conditions (acidic, alkaline, and high-temperature environments) without degradation.
- Reduced Lifecycle Costs: Over time, CFCC® cuts down maintenance and replacement costs by a substantial margin, providing long-term savings for demanding projects.
Detailed Technical Specifications – The Science Behind CFCC®'s Performance
Technical Graphs: Load-strain curves, tensile fatigue data, and comparative stress-strain charts.
Data Visualization: Charts comparing CFCC® and steel performance over time, emphasizing CFCC’s low relaxation loss and creep even in high-load scenarios.
Evidence-Based Comparison: Results from exposure testing in both acidic and high-temperature alkaline conditions.
Financial and Environmental Impact – Building Better, Saving More
Lifecycle Cost Analysis Highlight the Savings: “With its corrosion resistance and low maintenance, CFCC® offers up to 30% savings in lifecycle costs compared to steel. Less upkeep means fewer expenses, allowing you to allocate resources where they matter most.”
Comparison Chart: Simple visualization comparing lifecycle costs of CFCC, black steel, and epoxy-coated steel, showing the savings potential.
Eco-Friendly Benefits Durable and Sustainable: CFCC® contributes to eco-friendly construction by reducing the need for replacements and lowering resource consumption. Longer-lasting infrastructure equates to less waste and fewer resources spent on repairs.
Supporting Quote: “CFCC® allows infrastructure to be built once and built to last, minimizing environmental impact.”
reinforcements for the future generations
| Name | Weight (g/m) | Diameter (mm) | Material |
|---|---|---|---|
|
CFCC 1x7 D12,5 |
146 | 12,5 | Carbon |
Reference project
PAMB Bridge
Product Applications
Versatile applications of CFRP strands in the construction industry
CFRP (Carbon Fiber Reinforced Polymer) strands offer innovative solutions for a variety of prestressing methods and are indispensable in numerous construction projects. They can be used for bonded prestressing (both immediate and post-tensioning) as well as unbonded prestressing (internal and external). This flexibility makes them ideal for meeting a wide range of structural requirements.
Wide range of applications
CFRP strands are used in civil engineering structures and building construction. They are particularly suitable for load-bearing components such as bridges and bridge decks, tower segments, prestressed floors, and girders. Their high strength and corrosion resistance make them an excellent choice for demanding projects.
Durable performance – Even in challenging environments
The exceptional material properties of CFRP strands enable their use in a variety of environmental conditions. They can be applied everywhere, with significant advantages for structures located near the sea. Due to their high resistance to corrosion from salty air and water, CFRP strands are ideal for coastal projects, ensuring a durable, low-maintenance solution.
Proof of Performance –CFCC® Real-Life Projects
Case Study #1 – Beddington Trail Bridge
- Challenge: Severe corrosive environment required a material with high resistance and longevity.
- Solution: CFCC® was implemented in bridge girders, eliminating corrosion risk and reducing maintenance needs.
- Results: Structural integrity maintained over years without degradation, showcasing CFCC’s exceptional durability.
Case Study #2 – Yamanashi Maglev Test Line
- Challenge: Magnetic interference needed to be avoided in this innovative transportation line.
- Solution: CFCC® was used for non-magnetic guide beams.
- Results: Enabled smooth operation without interference, reinforcing CFCC’s role in future-focused infrastructure.
See How CFCC Can Transform Your Project
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- Product & Technical Compatibility
- Process Efficiency & Performance
- Use Cases & Application Support
- Which composite manufacturing processes are your reinforcements compatible with?
- Are they compatible with automated production environments?
- How do your reinforcements help improve production efficiency?
- Can your reinforcements be adapted to our production setup?
- Can you help us choose the right reinforcement for our project?
- Are your products suitable for visually demanding applications?
- In which industries are your glass fiber reinforcements commonly used?
frequently asked questions
Our products are suitable for pultrusion, RTM, vacuum infusion, filament winding, and other continuous or closed-mold processes.
Yes. kelteks FreeMat and other glass reinforcements are optimized for high-speed production, offering clean handling and consistent quality across long production runs.
Our products ensure fast resin flow, excellent fiber wetting, and consistent fiber placement, leading to shorter cycle times and reduced scrap rates.
Yes. We can customize roll widths, formats, surface weights, and roll lengths to meet the specific needs of your process or equipment.
Our team provides technical guidance and product samples to help you test and select the best solution for your application.
Yes. Thin reinforcement layers like kelteks FreeMat become nearly invisible after resin infusion, making them ideal for transparent or aesthetic surfaces such as toboggans, water slides, and decorative panels. Check the product gallery here.
Our reinforcements are used in industrial equipment, construction components, transportation, electrical infrastructure, and marine applications. A key segment is the recreational industry, especially waterparks, where materials must be durable, non-corrosive, and visually appealing.
